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Thermal Expansion

🌡️ Grades 6–8 · NGSS MS-PS1-4, MS-PS3-4 · high school (ΔL = αL₀ΔT, thermal stress, HS-PS3-2) in “Go deeper”
Press Heat wave and watch the gap in the bridge’s expansion joint close. Then switch the joint off and heat it again. Three more labs: ball & ring, bimetallic strip and thermometer.

🌡️ Thermal expansion lab

Thermal expansion

Controls

α in millionths per °C (OpenStax table). Drawings exaggerate the size change; the readout and zoom box give true sizes.

Graph

View

Heating is sped up: a real bridge takes hours to warm.

What is thermal expansion?

Thermal expansion is how most materials get bigger when they warm up and smaller when they cool. Heated particles move faster and push farther apart. The change in length is ΔL = αL₀ΔT. For steel α is about 12 × 10−6 per °C, so a 100 m steel bridge grows about 4 cm when it warms by 35 °C.

How do you use the thermal expansion lab?

  1. Pick a lab with the 4 buttons: Bridge (expansion joint), Ball & ring, Bimetal strip (a thermostat) or Thermometer.
  2. Heat or cool with the two quick buttons or the temperature slider. The object warms up over a moment, like a real one (sped up).
  3. Read the true sizes under the picture and in the zoom box. The drawing makes the change in size bigger so you can see it (it says how much).
  4. Look through the particle lens (top-right): when the object gets hotter, its particles jiggle faster and sit a little farther apart. That is why it grows.
  5. Try to break it: switch the bridge’s expansion joint off and heat it, or heat the ball until it gets stuck. Then do the missions.
  6. The graph (under More options on a phone) plots the size change against temperature. For a solid it is a straight line.

What are the key facts about thermal expansion?

  1. Most solids, liquids and gases expand when heated and contract when cooled. Heated particles move faster and push one another a little farther apart; the particles themselves do not get bigger.
  2. The change in length is ΔL = αL₀ΔT: it doubles if the object is twice as long or warms twice as much. For steel, α is about 12 × 10−6 per °C; for aluminum about 25, copper 17, brass 19, ordinary glass 9 and concrete about 12 (source: OpenStax University Physics Vol. 2, 1.3, Table 1.2).
  3. The steel main span of the Golden Gate Bridge (1,275 m) is about 0.84 m longer on a 40 °C day than on a −15 °C day, so bridges are built with expansion joints (source: OpenStax College Physics 2e, 13.2, Example 13.3).
  4. If something cannot expand, it pushes. A steel bar held between two walls and warmed by 35 °C is squeezed with about 84 MPa, about 830 times the pressure of the air. Roads crack and rails bend (“sun kinks”) when this happens.
  5. A hole grows when you heat the object around it, just as if the whole object were enlarged.
  6. A bimetallic strip (two metals bonded together) curls when heated because one metal expands more. It curves toward the metal that expands less, which can switch a heater off in a thermostat.
  7. Water is odd: it is densest at about 4 °C, and ice is about 9 % less dense than liquid water, so ice floats and lakes freeze from the top down (source: USGS Water Science School, Water Density).
Linear expansion coefficient α (per °C, near room temperature; OpenStax Table 1.2). Change of a 100 m piece warmed by 10 °C (from the simulator’s model).
Materialα (× 10−6 per °C)100 m warmed by 10 °C grows
Aluminum2525 mm
Brass1919 mm
Copper1717 mm
Steel (iron)1212 mm
Concrete (about)1212 mm
Glass (ordinary)99 mm
Glass (Pyrex)33 mm
Invar (nickel-iron)0.90.9 mm
Go deeper: high school (ΔL = αL₀ΔT, area and volume, thermal stress, water)

Linear expansion. ΔL = αL₀ΔT, or L = L₀(1 + αΔT). The unit of α is 1/°C, which is the same as 1/K (K−1), because a change of 1 °C equals a change of 1 K. Worked example: a 100 m steel rail warmed by 50 °C grows 12 × 10−6 × 100 × 50 = 0.06 m = 6 cm. Values of α change a little with temperature and from table to table (aluminum is listed as 23 to 25 × 10−6 per °C); the simulator uses the OpenStax values.

Area and volume. A flat sheet grows in area by ΔA ≈ 2αA₀ΔT and a solid grows in volume by ΔV = βV₀ΔT with β ≈ 3α, because (1 + αΔT)² ≈ 1 + 2αΔT and (1 + αΔT)³ ≈ 1 + 3αΔT when αΔT is tiny. Liquids only have β: mercury 180, water 210 × 10−6 per °C (at 20 °C).

Thermal stress. If the ends are held, the blocked strain αΔT becomes a stress σ = EαΔT (E = Young’s modulus). Steel (E = 200 GPa) warmed by 100 °C: σ = 200 × 109 × 12 × 10−6 × 100 = 240 MPa, close to the yield strength of mild steel (about 250 MPa). Concrete has a smaller E (about 20 GPa), so the same warming gives one tenth of the stress. Heating a clamped bar squeezes it (compression); cooling pulls it (tension).

Bridge lab model. The joint is set at 15 °C with a 45 mm gap; deck cross-sections (0.2 m² steel or aluminum, 2 m² concrete) and the 1,000-tonne buckling limit are illustrative, chosen so the numbers are realistic in size. The bimetal strip uses Timoshenko’s formula for two 0.5 mm layers (brass on steel); its tip moves about 0.05 mm per °C.

Water’s anomaly. Water is densest at about 4 °C (999.97 kg/m³). Cooling below 4 °C, hydrogen bonds start to hold the molecules in a more open pattern, so the water expands; ice (917 kg/m³) has an open hexagonal crystal. The thermometer lab uses a real density table; it leaves out the small expansion of the glass bulb.

Standards. NGSS HS-PS3-2 (energy at the macroscopic scale as motion of particles) and HS-PS2-6 (why the molecular structure of materials matters in designed materials, e.g. invar in clocks and measuring tools).

🧮 How much does it expand? Calculator (Go deeper)

Open the calculator (high school: ΔL, ΔA, ΔV and thermal stress for any material)

All four results for these values

α and E come from OpenStax tables (E for concrete: 20 GPa). Try invar (α 0.9): it hardly grows, which is why it is used in measuring tools.

🎮 Order the steps: why do things expand?

    ✅ Check yourself: 10 questions

    Pick one answer for each question, then press Check my answers to see the explanations. New questions picks another set.

    👩‍🏫 For teachers

    A 45 minute lesson. Start in Bridge on a projector (Full screen button): ask how much a 100 m bridge grows on a hot day, then press Heat wave. Switch the joint off and heat again to show why gaps matter. Pairs then work through the six missions; each asks for a prediction first, and a certificate prints when all six are done.

    The expansion coefficients are textbook values (OpenStax Table 1.2) and the water densities come from a standard table. The joint gap, the deck cross-sections, the buckling limit and the ball-and-ring clearance are illustrative (realistic in size). Drawings exaggerate the size change (the scale is written on the picture); the readout and the zoom box show true sizes. The particle lens is a picture of the idea, not to scale.

    For middle school (NGSS MS-PS1-4, MS-PS3-4) focus on the particle lens and the gaps. Go deeper has ΔL = αL₀ΔT, area and volume expansion, thermal stress σ = EαΔT and water’s anomaly for high school (HS-PS3-2, HS-PS2-6). Continue with heat transfer or states of matter.

    Standards: NGSS MS-PS1-4, MS-PS3-4 · high school extension (Go deeper): HS-PS3-2, HS-PS2-6

    TimeStepWhat students doGo to
    5 minHookPredict how much a 100 m bridge grows; press Heat waveSimulator
    10 minExploreMissions 1–3: bridge grows, no joint, aluminumSimulator
    10 minApplyMissions 4–6: ring hole, flip the strip, water thermometerSimulator
    5 minExplainOrder game: why a heated bar grows (particle story)Order game
    10 minCheckQuiz (10 questions)Quiz
    5 minExit ticketWorksheet question 10: explain with particlesWorksheet

    Worksheet: a print-out for students and a separate answer key page for the teacher (opens the print dialog; choose "Save as PDF" to keep a file).

    ⚠️ Common misconceptions

    Wrong idea: The particles get bigger when a solid is heated.
    Right idea: The particles stay the same size; they move more and sit a little farther apart.
    Wrong idea: A hole in a metal plate gets smaller when the plate is heated.
    Right idea: The hole gets bigger: every part of the plate grows by the same fraction.
    Wrong idea: All materials expand by the same amount.
    Right idea: Each material has its own α: aluminum about 25, steel 12, Pyrex 3, invar 0.9 × 10−6 per °C.
    Wrong idea: Thermal expansion is too small to matter.
    Right idea: A 1,275 m bridge changes by about 0.84 m, and blocked expansion can push with more than a thousand tonnes.
    Wrong idea: Water always expands when it is heated.
    Right idea: From 0 to 4 °C water shrinks as it warms; it is densest at about 4 °C.
    Wrong idea: An object gets heavier when it expands.
    Right idea: Its mass stays the same; it takes up more space, so its density goes down.
    Wrong idea: A bimetallic strip bends because one metal gets hotter.
    Right idea: Both metals are at the same temperature; they bend because they expand by different amounts.

    ❓ FAQ

    Thermal expansion is the increase in size of a material when its temperature rises. The particles move faster and push slightly farther apart, so solids get longer, liquids take up more volume and gases spread out. Cooling does the opposite (thermal contraction).

    Key takeaway: hotter particles move more and need more room.

    A bridge deck gets longer on hot days and shorter on cold nights: a 100 m steel deck changes by about 1.2 mm for every °C. Expansion joints (often interlocking metal fingers) leave room for that movement. Without them, the deck would push on its supports with huge forces and could buckle or crack.

    Key takeaway: joints give the deck room to grow and shrink.

    Older tracks leave small gaps between rails so each rail can expand in summer (that is the “clack-clack” sound). Modern welded rail has no gaps; it is laid and anchored so it can take the stress, but in extreme heat it can still bend sideways into a “sun kink”.

    Key takeaway: rails need room to grow, or they are built to hold the push.

    The linear coefficient α is the fraction of length gained per degree, so its unit is per degree: 1/°C, which is the same as 1/K (K−1). Values are tiny, so tables write them as × 10−6 per °C: steel 12, aluminum 25.

    Key takeaway: unit = 1/°C = 1/K.

    Bigger. Every part of the object grows by the same fraction, so the hole is enlarged along with the metal around it, like an enlarged photo. In the ball-and-ring lab, heating the brass ring to 300 °C widens the hole from 25.45 to about 25.59 mm.

    Key takeaway: heated holes grow.

    Two metals with different expansion coefficients (like brass, 19, and steel, 12 × 10−6 per °C) are bonded together. When heated, the brass side gets longer than the steel side, so the strip curls toward the steel. Old thermostats, toasters and dial thermometers use this movement.

    Key takeaway: different expansion makes the strip curl.

    Near freezing, water molecules begin to line up in an open, ice-like pattern held by hydrogen bonds. Below about 4 °C this open pattern wins, so cooling water expands instead of shrinking. That is why ice floats and lakes freeze from the top down, leaving liquid water below for fish.

    Key takeaway: water is densest at about 4 °C; ice floats.

    When boiling water hits cold glass, the inside surface warms and expands before the outside does, and the strain can crack it (thermal shock). Ordinary glass has α of about 9 × 10−6 per °C; Pyrex has about 3, so the same temperature difference strains it only a third as much. For the same reason dentists use filling materials that expand about as much as teeth.

    Key takeaway: smaller α means less strain and less cracking.

    A small bulb of liquid is joined to a very thin glass tube. When the liquid warms it expands, and because the tube is so thin, a tiny change in volume makes a long change in the column. In the simulator a mercury column rises about 0.57 mm per °C.

    Key takeaway: a thin tube turns a tiny volume change into a long column change.